Gates crimp manual

NOT touch ridges. Sketch 2 4. Mark hose for proper insertion depth into coupling. See Gates Hose Swage Data chart for insertion depth. Use a. General lightweight oil to lubricate the inside diameter of hose. Place the coupling hex into a vise and insert hose to insertion depth. The following are the basic swage procedures.

For specific instructions for your crimper or swager, please refer to the appropriate operator's manual. See Swage Data chart to select specific pusher and die for each coupling and hose combination to be swaged.

Power Crimp 2. Insert the correct die and pusher into the swaging machine. Lubricate inner bore surfaces of dies with a thin film of lightweight oil. Feed hose assembly through the dies and hold hose and coupling into the pusher.

Start the swage. Swage is complete when pusher bottoms out on dies. Gates Corporation 7 Visit www. Swage Tooling General. Product No. Description Part No. Gates Corporation 9 Visit www. Any combination of Gates, Synflex or General. General Step 1 Hose Cutting After determining hose cut length by deducting for fittings, cut hose with shear.

No taping or deburring is necessary, since shearing the hose holds braid flaring to a minimum. Step 2 Hose Insertion Place ferrule in hose insertion die holder with tapered end down. Place insertion dies in die holder so that taper will guide hose into ferrule. Swaging hose through dies with a slight twisting motion until seated; pull hose out. Insertion dies will fall out as you remove hose.

Check end of ferrule for full insertion. Step 3 Hose Expansion and Stem Insertion Next, select proper size expansion rod and secure in a vise. Push hose over bead several times to expand tube. Place stem and nut if used on.

Power Crimp rod. Push hose onto stem until stem is completely inserted - no gaps between shoulder on stem and ferrule. If a gap exists, ferrule must be twisted and pushed forward until gap is eliminated.

If using the PC with conversion kit installed, remove actuator rod to. MobileCrimp swage. Lubricate bore of die set with light oil. Using one hand to hold assembly so fitting remains seated in pusher, start swage. Swage is com- plete when pusher bottoms out on dies. When swaging is complete, rein- stall actuator rod into crimp position. When swage is complete, ferrule outside diameter must be within the fol- lowing range:. Hose Swage O. Size In.

If ferrule outside diameter is not within the above range, check for die wear and replace if necessary. Gates Corporation 11 Visit www. Gates Corporation 13 Visit www. Power Crimp Gates Corporation 15 Visit www. Before initiating calibration procedure, cycle crimper 5 times. To cycle, dial in a setting of 2. Install "" die set to calibrate the machine using an 8G MegaCrimp coupling. Set digital readout setting to 5. Rotating knob on top of switch box clockwise will increase the number; counterclockwise will decrease Swaging.

When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 5. The readout figures may jump a number; i. This will not Photo 1 affect the crimp OD. See photo 1. Slide die cone assembly under ram and depress crimp switch.

Release switch immediately when machine stops. Remove coupling and measure crimp diameter, which should measure 1. To properly measure crimp diameter, refer to the Hose Assembly Guide instructions, Item 9, at the beginning of this manual. If coupling is not within1.

Rotate actuator rod clockwise one full turn of actuator rod is approximately 0. Photo 2 Repeat steps 3 through 7 to verify correct crimp OD. Adjustment Procedure Should the actual crimp diameter NOT be within the tol- Remember to record your Actual adjusted crimp set- erance specified in the Crimp Data Charts, check the ting in the column provided in the crimp data chart.

If the calibration is correct, a slight adjustment of the digital readout may be neces- sary. To obtain a smaller crimp diameter, change the dig- ital readout to a smaller number, or vice versa. Changing the digital readout by. Part No. Power Crimp Part No. Item Part No. Digital Caliper Gates Corporation 17 Visit www. User's Approx. User's General. Adjustment 1. Adjustment Procedure Procedure on on pg. Must 2.

MPLN interchangeable 3. Select your desired search criteria by clicking on the values within the attribute boxes. Crimp specification search continental contitech Crimp Specification Search. Gates hydraulic - best price Gates Hydraulic. In today's economic situation it's imperative to get the most you can for your shopping dollars.

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Further secure crimper to workbench using the two remaining holes. Remove plug from top of pump reservoir and replace with breather cap provided.

Connect pump power cord to a 15 amp minimum rated electrical circuit. This will provide power to the pump and crimper. Turn knob on top of crimper switch box to get a setting of 2. Cycle crimper at least 5 times to bleed air from cylinder and hydraulic system. Before initiating calibration procedure, make sure crimper has been cycled five times. To cycle, dial in a setting of 2. Set the digital readout setting to 5. Rotating the knob on top of switch box clockwise will increase the number; counterclockwise will decrease the number.

When changing the setting, always move to a higher number then down to the desired setting. Example: To change from 5.

The readout figures may jump a number; i. This will not affect the crimp OD. See Photo 1. Remover coupling and measure crimp diameter, which should measure 1.

See Page 9 for Measuring Crimp Diameter. If ferrule crimp diameter is not acceptable, adjust actuator rod. See Photo 2.

Rotate the actuator rod clockwise one full turn of the actuator rod will change crimp diameter approximately 0. Then tighten the lock nut down. Rotate the actuator rod counter clockwise one full turn of the actuator rod will change crimp diameter approximately 0. Slide the die cone assembly under the ram until it stops against back locating pins and push the crimp button and hold.

Release the button immediately when the pump stops. Repeat steps 3 through 7 to verify correct crimp diameter. Re-using any component will seriously affect performance and could result in serious injury or property damage. Two-Piece Couplings 1. Cut hose to desired length. Or, log onto www. Using Gates Crimp Data Manual 3.

Place a visible mark on hose cover at the insertion length shown in the crimp data manual. Place ferrule over end of hose. Lubricate the first two or three serrations on stem with lightweight oil SAE 10W.

Clamp stem in vise on hex portion, and push hose onto stem. Hose should be flush against stem shoulder see cutaway drawing. Insert coupling into the hose until the mark lines up with the end of the coupling ferrule. Push ferrule so it rests against hex of stem. Hose and coupling are now ready for crimping. Pump damage may occur. Place die back up ring on front of crimper base plate. This back up ring is used with all die sets. Periodically check bottom of die cage and top surface of die back up ring for cleanliness.

Check screws holding fingers to cage to make sure they are tight. Tighten if necessary. This could affect crimp if loose.

Using a notched cone may cause damage to die cone. Select proper die set for hose and coupling by referring to the Gates Crimp manual, Ind.

Die Cage 3. Screws for Die Fingers or Using die magnet supplied with crimper, insert proper die set, one half at a time, onto die backup ring. The layer of grease must be redistributed periodically when the area becomes shiny from rubbing on the die fingers. Operating Instructions 7. Insert hose assembly through bottom of the crimper base plate up through die fingers. Place die cone over the die fingers to hold assembly in position. Rotating the knob on top of switch box clockwise will increase the setting; counterclockwise will decrease the setting.

Top of Die Finger Top of Ferrule Turn knob to a setting below the desired setting. Then turn knob back up to the desired setting. Digital readout numbers may jump a number, e. This will not affect crimp diameter of the coupling. Move die cone and backup ring back against BOTH rear locating pins of crimper base plate. Incorrect Correct Rear locating pins Activate pump by pressing and holding the crimp switch on switch box. The readout light will go out when the crimp switch is pushed in.

When you hear pump shut off, release switch and the ram will move up. Move die cone and backup ring unit all the way forward. Remove assembly by lifting the die cone. Measure crimp diameter. See Page 9.